Cat c15 injector cup install. My only concern is the fuel setting.
Cat c15 injector cup install. It details the lubrication requirements, torque specifications, and adjustment procedures necessary for proper Dec 5, 2022 · Heavy Duty Cat C16 C15 C15 ACERT 3406E 3406B C13 ACERT C12 C10 C9 C9 ACERT C7 ACERT C4/C6 3126 Jan 2, 2024 · Changing the injectors on a C15 Caterpillar engine is a detailed process that requires specific tools and careful attention to detail. Function:The 9U-6891 Injector Sleeve Cup Remover & Installer Tool Set was designed to Install and Remove Injector Sleeves 9u-6891 injector sleeve cup remover installer Material:Made of hight This an injector sleeve remover and installer for the Caterpillar C-10, C-12, C-15, and 3406 E engines. txt) or read online for free. 3K subscribers Subscribe Our Caterpillar 3046E and C15 fuel injectors meet or exceed all OEM specs. How to replace injector cups on a C15 CAT Diesel engine. pdf), Text File (. Shop with confidence. (41 liter). Apr 15, 2021 · Caterpillar 3406E, C15, & C15 ACERT engines all use the same style cylinder head, injectors, and injector cups (see images 1 & 2 below). Any help on the torq specs and what all has Sep 12, 2020 · 1. This will result in excessive oil consumption. Jan 21, 2013 · I am going to install new injectors in a 3406E. (The new puller bridge can be used on all three engines) This high-quality tool group is used to remove and install injector sleeves. Injector sleeve removal on a Cat C7 requires careful disassembly of the cylinder head and injector components. EASY TO USE - Simply gain access to the cylinder head, and let this tool do the work for you, significantly saving you precious time in maintenance tasks. Learn how to diagnose fuel injector problems and ensure you. Tighten the nut until the unit injector sleeve is pulled free of the cylinder head assembly. Disconnect fuel lines and electrical connectors carefully. We know how frustrating it can be, especially if it happens soon after an injector replacement. Caterpillar Truck Injector Sleeve Cup Tube Remover and Installer Tool Set for CAT Engine 3406E C10 C12 C15 C16 C18 Heavy Duty OEM Alternative to 9U-6891. Easy to install, directly put the tool on the injector to accurately adjust the injector height of the engine. Jun 18, 2025 · Caterpillar Truck CAT C15 Engine Injector Sleeve Tube Installer Heavy Duty Diesel OEM Alternative Tool. Damage to the upper high pressure seals can cause excessive oil leakage under the valve cover. Thank you to the guys Cat C12 Injector Cup Removal and Installation Guide Injector cups can become stuck or damaged during removal, causing leaks or poor engine performance in C12 engines. If an injector is changed or removed it is a good idea to set the injector height on Cat engines. Jan 18, 2021 · Oni Tools CAT Injector Sleeve Cup Remover & Installer Set for Caterpillar 3406E C10 C12 C15 C16 C-18 Engine 9U-6891 OEM Replacement Before starting installation ensure that the unit injector sleeve and the cylinder head bore for the unit injector sleeve are completely free of oil, dirt, and sealant debris. 3 engine injectors how to remove Full process/ Rashid Khan generator Jan 7, 2025 · This item: QGHAUC 9U-6891 Injector Sleeve Cup Remover +9U-7227 Injector Height Tool+J-38587-a Engine Barring Socket Installer Tool Set Compatible with CAT Caterpillar 3406E C-15 C-16 Engines (8 PCS) Apr 6, 2023 · Learn the best practices for maintaining and replacing CAT C15 injectors, including cat 3406e injectors. This is a somewhat common Sep 12, 2023 · Learn how to change injectors on your C15 Cat engine with our comprehensive step-by-step guide. Goes over removal, preparation, and installation of an injector. Powerful Function: Used for quickly, correctly and easily adjusting fuel injectors to obtain a dimension of 78. Learn how to easily remove injector sleeves from Caterpillar engines with this informative video tutorial. 7K 129K views 7 years ago How to Remove and Install a Cat 3406B or C Fuel Nozzlemore Complete ATC 151-4832 / 221-9777 injector cup remover & installer kit for Caterpillar C7, C9 and 3126B engines. It is the same process for all MEUI type injectors C10, C11, C12, C13,, C18, C27, C32 and so on. remove rocker arm and shaft assemblies b. Unscrew the injector hold-down clamps and extract the injector using an injector puller if needed. New injector sleeves should not be reamed. Clean the injector bore thoroughly before Mar 6, 2020 · Remove Precombustion Chambers start by: a) remove fuel injection valve 1. 【Superior Quality】The high-speed steel cone used in the disassembly tool is of the highest quality currently available, with anti-rust and anti-corrosion effects, ensuring an unparalleled long life. Symptoms include fuel seepage around injectors and rough idling. This injector kit from PDI is designed for CAT C15 Acert engines. This 9U-6891 injector sleeve tool set Removal and installation of an EUI injector on a CAT 3406e diesel engine. com FREE DELIVERY possible on eligible purchases How To Change a 3406 Injector or C15 Injector on Cat engines Caterpillar c9. Attributes: • Machined precisely to exact dimensions and tolerances to give improved durability • Helps to maintain the accuracy of the injection Applications: An Injector Cup Kit is used to repair the service of the Injector components in the Fuel lines, mostly used in Cat 3406E, C11, C13, C15, and C16 Truck Engine. The upgraded extractor bridge frame covers three mainstream models, enabling multi-scenario applications with one toolset for efficient maintenance coverage. Driver Cap - 3. This video was on a rebuilt cylinder head Looking for a Injector Cup . This injector kit from PDI is designed for CAT 3406E, C15, and C16 engines. Thrust Bearing - 2. Inspect injector cups and seals for damage; replace if necessary. Apr 17, 2013 · The injector has its own o rings, they go into a cup. This engine is a C11 but it’s the same process for a C10 right through to C15 . The Cat C15 offers a fully-configurable engine across a wide range of power nodes, flexible aftertreatment mounting options and the ability to install the engine's IPU straight from the factory, so OEMs can keep installation time and costs to a minimum. What tools do I need to extract and replace these cups. Use an injector puller tool to extract the injector from the cylinder head. So, keep fuel out of your cooling system and vice versa with the Cat injector cup kit. This information should be considered anytime the cylinder heads are being serviced. If there are specific tools required, could you please share the part numbers and possibly the procedure? Thanks in advance. This tool group is used to remove and install injector sleeves on the Caterpillar engines. CAT 3406 E/ C12 & C15 STAINLESS CUPS ONLY OEM Alternative to CAT 9U-6891. Work in easy way to save your time and money. I have the tools and have worked on several earlier 3406E engines. When installing, lubricate seals with clean engine oil, seat the Shop HHP for a Caterpillar C15 Acert, C15, 3406E Injector Sleeve (2274239). Package includes 9U6877 Thrust Bearing, 9U7258 Driver Cap Customer need a Caterpillar tech familiar with c15 Acert injector and cup issues This video details how to remove, install, and adjust the Cat Electronic Unit Injectors on C10 and C12 engines. (The new puller bridge can be used on all three engines). Cat C15 ACERT Engine Injector Cup Replacement and Installation Guide Mechanic's Assistant chat Customer: Hi, I need the procedure for replacing and installing the injector cup for the C15 Acert engine. 0 - Free download as PDF File (. Irontite Injector Sleeve Removal & Installation Kit for the Caterpillar 3114, 3116, and 3126 (2-valve) engines with copper sleeves. gal. Injector Sleeve Remover/Installer/ With guides. Jul 7, 2018 · If an injector is changed or removed it is a good idea to set the injector height & valve lase setting on Cat engines. p. A detailed video on how to change an injector on a 3406 Cat or C15 Cat engine. Jun 3, 2019 · Model: CAT C-10,C-12,C-15,C-16,C-18 and 3406E Engines. Feb 23, 2020 · Buy Ferrum Tools C15 Engine Injector Sleeve Cup Tube Installer Heavy Duty Diesel OEM Alternative Tool: Fuel Injectors - Amazon. What This Kit is to “Remove & Install” the Caterpillar 3406E, C13, C15, C16 & C18 “Stainless Steel Injector Sleeves” with a “Threaded inside Diameter” Caterpillar Injector Height Tool Alternative to 9U-7227 Adjustment Gauge Assembly for CAT Engines 3406E C15 and C16 Diesel Truck Tools. Use a specialized driver tool to extract old injector cups without damaging the bore. Reinstall in reverse order Jul 17, 2017 · Use Tooling (B) to ream injector sleeves. com FREE DELIVERY possible on eligible purchases 9U-6891 Caterpillar C9 C10 C11 C12 C13 C15 C16 C18 3176C 3196 3406E Stainless Steel Injector Sleeve Remover Installer Tool Set Works on injector sleeves 227-4239, 263-4920, 226-0262, 1045536, 1663739, 2274239, FP2274239, 2634920 and 2260262. The driver sets the new cups into the bore where your previous cups were. Begin by draining coolant and fuel, then remove the valve cover and cylinder head carefully. I have a CAT C-13 with twin turbos. remove electronic unit injectors 1. You just spent all that time and money on the repair. Thanks for your help. 2L Caterpillar diesel engines. Install the bridge, thrust bearing, washer and nut from Tooling (A Get genuine Caterpillar C15 engine parts from ATL Diesel. Dec 17, 2016 · Cat C15 Acert Injector Cups Discussion in ' Heavy Duty Diesel Truck Mechanics Forum ' started by revlimited, Feb 14, 2019. 52mm Outer Diameter Injector Sleeve Cat® Injector Sleeve for engine cylinder head to provide a secure and leak-proof passage for fuel injectors into the combustion chamber Brand: Cat Jun 22, 2019 · 9U-6891 Injector Sleeve Cup Remover&Installer Set for CAT Caterpillar 3406E C10 C12 C15 C16 C-18 Engine Heavy Duty Steel (6 PCS) in Special Application Pullers. I don't have access to cat tooling to do this job. To replace an injector on a 2005 Cat C-15 550, first relieve fuel system pressure and disconnect the battery. This kit will provide you with quality and persistent service for Models: CAT C-10,C-12,C-15,C-16,C-18 and 3406E Engines. Remove the precombustion chamber gasket. This is an old 6nz core head we had laying around and wanted to show you how to remove and install injector cups. Remove the precombustion chamber from the cylinder head with tool (A). Save time and money by performing this essential maintenance task yourself. Install the puller stud from Tooling (A) into the unit injector sleeve. The most common cause of this is Injector Cups. The document provides specifications and installation instructions for the Electronic Unit Injector Mechanism (SENR9842-11) and related fuel pump and valve mechanisms. Refer to Tool Operating Manual, NEHS0738, “Using the 173 -1530 Injector Seating Tool Group on 3114, 3116, and 3126 Engines” for the remaining steps on installing new injector sleeves. Remove the O-ring seals from the chamber. It will provide you with quality and persistent service. Injector Sleeve Installation on 1999-2016 Caterpillar C15 15. 4. The injector on these engines seats directly against the cylinder head casting, not on the injector cup. Aug 3, 2021 · Home » Blog – All HHP Blog Articles » Issues with Newly Installed Caterpillar Fuel Injectors When you replace your fuel injectors, you want your Caterpillar engine to perform at its best. Inspect injector cups and replace seals to prevent leaks. Mar 11, 2020 · In this video, we're diving into the key signs that your C15 Acert fuel injectors need replacing. Capacity is 11 U. Fast Delivery. Cat gave info in inches. Sep 28, 2022 · INVEST IN YOUR INJECTOR CUPS Fuel and coolant don’t mix — unless an engine issue brings them together, like a leak caused by a failing injector cup. This tool is used on CAT 3406E C10 C12 C15 C-16 and C-18 Engines. Remove The Unit Injector Sleeves. There was no tag on the valve cover so I got the info from tmi at the dealer. Nov 23, 2020 · 9U-7227 Injector Height Tool Perfectly fits for CAT Caterpillar 3406E, C-15 and C-16 engines. thanks hope this helps next person looking for same info. Part of a series of videos on rebuilding a diesel engine. 0 ± 0. Mark bridge assemblies (1) for purpose of reassembly. Apply a thin coat of acid-free grease or clean engine oil to the fuel injector seal rings and then use J-48837 (Fuel Injector O-ring Installer) to install them in the fuel injector nut ring grooves. Remove the valve cover to access injectors. In this video, you will watch Ryan to replace the injector, injector cup, pass through line and all the seals for Detroit DD15 engine. Application Our specialty tools for Caterpillar include injector cup tube sleeve tools, front and rear main seal installer tools. Lubricate the O-rings lightly to prevent damage during insertion. Purchase Injector Sleeve Remover & Installer for Caterpillar to remove and install injector sleeves in Caterpillar C12, C15, and 3406E engines with ease. Dec 17, 2020 · Installing injectors on a C11 engine. Aug 26, 2025 · Position Tooling (B) and the electronic unit injector sleeve in the cylinder head. Does that cup have its own o rings ? If so what is needed to take the cup out ? Also- when you purchase a new head gasket set from cat, it supposedly comes with a set of o rings, what are they for ? cup or injector ? Thanks fellas CAT Diesel injector removal, 3406e EUI injector removal and installation Injector Removal and Installation on a CAT C7 Step by Step Guide Fixing freightliner semi truck3406 Cat injector cup replacementThe Watson Farm Shop heavy duty diesel engine parts online. Oct 29, 2021 · Put new injectors and rack in. Removal & Installation Assembly CAT 3406E SKU: 437-6562-50 CATERPILLAR 3406E, C13, C15, C16, C18 Injector Sleeve Tooling Kit $747. The Puller threads into the old cups to remove them from the bore of the engine. 2. Did this video help you save time or money? Injector Sleeve Installation on 1999-2016 Caterpillar C15 15. We offer a wide selection of quality replacement and upgrade parts for diesel engines. Detach fuel lines and electrical connectors carefully. This high-quality tool group is used to install injector sleeves. This tool set is for professional maintenance of engine injector sleeves. 3. The last thing you need is more down time. This may cause the engine not to start due to a low actuation pressure. This is a video on removing injectors from a MEUI style Caterpillar engine. Explore the engine's variations, and discover why Dieselogic is your top choice for injector solutions. Complete with new filters, gaskets, O-ring seals and injector sleeves, this kit protects your cooling system and supports your engine so your truck can go In this video we are working on a Cat 3116 that is getting injectors installed, which normally would be easy on most Cat engines, but not the Cat 3116. May 28, 2009 · What I did is google 4C-9506 (Cat part # for Loctite 620) and injector it pulled up a doc on Cat head assembly 3pg lists coat six injector cup bottoms and install. Did this video help you save time or money? Customer: Hi. A. Includes 6 Tools — 1. FITMENT - Compatible with 3126B Cat HUEI injectors 10R-0781, Caterpillar Marine Model 3126 Cat C7 Injector Sleeve Removal and Installation Labor Time Injector sleeve leaks and difficulty in removal are common issues with the C7 engine model. This is the replacement for the CAT # 9U-6891. Find engine kits and all engine parts for Cummins, Caterpillar, Detroit, Mack and more - with fast shipping across Canada and USA. Got the cab back on machine and did a service. Remove the coolant from the cooling system. I heard that tools can be fabricated. Damage to the lower high pressure seals may allow high pressure oil to leak into the fuel supply passage. Mar 14, 2020 · Disassemble and Assemble the injector sleeve quickly and easily with the Injector Cup / Sleeve Puller and Driver set. My questions are about the injector cups. Machine fires up and runs smooth. We know how frustrating it Replacing injector cups on a CAT C15 requires removing the cylinder head to access the injector bores. 2 Year Warranty. Cat c15 engine Injector Install Sis 2. See how easy a injector cup job can be on a Diesel engine when you have the right tools. If you value the con Caterpillar C15 / 3406E injectors - Assembling, disassembling and testing Redat S. 2L Diesel Engines The AERA Technical Committee offers the following information regarding injector sleeve installation for 1999-2016 Caterpillar 15. I'm curious about what tools are necessary for the C-13 and if the procedure is essentially the same. Watch from the best start to finish a C7 CAT injector cup job. Injector Sleeve Cup Removal and Installation Tool - Its sleek size ensures accessibility in confined spaces, making cup replacement a breeze. 9U-6891 C-11 C-12 C-13 C-15 3406E and Acert Injector Tube Sleeve Cup Remover & Installer Set Alt ST-208 The image shows the tool assembled to remove cups. Jan 1, 2020 · Home » Blog – All HHP Blog Articles » Fuel Injector Cup Failure Explained: Prevention, Problems, And Hold-Down Bolts Problems with injector cups is a common issue on the Caterpillar 3406E. What are Injector Cups? This video describes what Injector Cups are, how to replace them, and why there is fuel in you coolant. Remove the glow plug from the precombustion chamber. Install the puller stud from Tooling (A) into injector sleeve (2) as shown. Follow our expert instructions for a smooth and safe injector replacement process. Here is a step-by-step guide to help you through the process. This video explains injector height adjustment on C 15 Sep 8, 2020 · 【Application】C7 Injector sleeve cup removal installation tool is suitable for 3126B Cat HUEI injectors 10R-0781, fit for Caterpillar Marine Model 3126 / 3216B, for Cat C7 C9. How To Change a 3406 Injector or C15 Injector on Cat engines Venezuela MOVES IN FAST on US Navy Ship — Then THIS Happened… How to do cylinder cutout test ? finding a bad injector in cat et ? Enjoy the videos and music you love, upload original content, and share it all with friends, family, and the world on YouTube. 263-4920: 38. To remove and replace an injector on a 2003 Cat C15, first disconnect the battery. Find great deals on eBay for Caterpillar C15 Injector Cup. Injector Sleeve Removal and Installation Tool Kit for the Caterpillar 3114, 3116, and 3126 2 valve engines. End By: Install the unit injector. Remove two bridge assemblies (1). Jul 14, 2025 · Complete Injector Tool Set: This set includes 6 tools, 9U-6877 thrust bearing, 9U-7258 drive cap, 221-9778 puller stud, 4K-0367 full nut, 5P-8247 hard washer and 128-7889 puller bridge. Caterpillar Truck CAT C15 Engine Injector Sleeve Tube Installer Heavy Duty Diesel OEM Alternative Tool. S. Common symptoms include coolant leaks or poor engine performance. This product features a one year warranty. Thank you to the guys at ETR Truck Center for featuring our tool! Be Proud to own American Made Tools. 17. I have never done injectors on the E model or newer cats. 01 inch). Excellent Compatibility: Fit for Caterpillar (CAT) C-10, C-12, C-15, C-16, C-18 and 3406E engines. It features 6 high-quality remanufactured injectors, with honed tips and matched flow rates for reliable performance. My only concern is the fuel setting. Customer has coolant i Nov 2, 2010 · Note: Proper installation of the injector is very important. Aug 26, 2019 · Work on CAT 3406E C10 C12 C15 C-16 and C-18 Engines Designed to remove and install the injector sleeve quickly and easily Save yourself or your company time and money with this CAT Injector Cup / Sleeve Puller and Driver set Included 9U6877 Thrust Bearing, 9U7258 Driver Cap, 221-9778 Puller Stud, 4K-0367 Nut - Full, 5P-8247 Hard Washer, 128-7889 Puller Bridge Made of high quality steel, solid Customer: I need the procedure for replacing the injector cup, installing the injector, torquing the rocker shaft, and adjusting the valves for a CAT C13. This kit includes the injector tool group, thrust bearing, driver cap, puller stud, nut, hard washer, and the puller bridge. Includes both removal and installation tools for in-vehicle service of injector sleeve cups. Get your heavy equipment running efficiently with great prices and fast shipping from HHP. Cussed several times synced the injectors and set the height and adjusted valve. We also have timing tools and additional parts to help you get the job done. The two loose pieces are used with the threaded rod for installation. 【Package Sep 24, 2019 · Buy Injector Sleeve Cup Removal Installation tool with Parts Kit For Cat 3126B Caterpillar C7 C9 with Style HUEI injectors: Fuel Injectors - Amazon. This video shows you how to remove and install injectors as easy as possible with torque specs on a Caterpillar C15 ACERT engine, this applies to military ve Mar 11, 2022 · About this item Applicability：9U-6891 Injector Sleeve Cup Remover Installer Kit Engineered Compatible with CAT C-10,C-12,C-15,C-16,C-18,3406E engines, convenient to save time and repair costs. 020 Oversize for Caterpillar 3406E/C15? Shop HHP® to save 30-50% off OEM Prices and get delivery in 2-Days or Less to most areas. com FREE DELIVERY possible on eligible purchases Aug 20, 2020 · Buy Injector Sleeve Cup Removal Installation tool with Parts Kit for CAT 3126 / 3126B Caterpillar C7 C9 with Style HUEI injectors: Fuel Injectors - Amazon. Great Prices. Quality Diesel Engine Parts. Puller Stud - 4. To install a C15 injector, first clean the injector seat and ensure no debris remains. Nov 9, 2011 · My Friends, I am having fuel in the coolant of a 3406E and I suspect that it is one of the injector cups. 62 Piece Injector Sleeve Remover/Installer/ With guides. If Find many great new & used options and get the best deals for Caterpillar Tools 4C8711 Injector Cup Reamer 3116 at the best online prices at eBay! Free shipping for many products! Apr 14, 2021 · Remove & Install Injector Sleeves *Part of 9U-6891 Sleeve Tool Group Start By: a. This injector sleeves tool is for Works on Caterpillar (CAT) 3406E, C-10, C-12, C-15, C-16, and C-18 engines. This video explains the proper procedure for completing the injector height adjustment on C10, C11 C15 Injector Installation: Key Steps and Troubleshooting Tips C15 injectors often face clogging and improper seating causing engine misfires and poor fuel efficiency. Troubleshooting Fuel Injector Issues in Caterpillar 3406E, C15 Engines Every now and then, you may run into problems with the fuel injectors on your Caterpillar engine. Subscribed 1. Install Precombustion Feb 26, 2025 · 【Extensive Compatibility】 -The 9U-6891 Injector Sleeve Cup Remover & Installer Tool Set Perfectly adapts to Caterpillar C-10/C-12/C-15/C-16/C-18 and 3406E engine series. 07 ± 0. 2 mm (3. Whether you are going to do it yourself or pay a professional to do it, it is still interesting to see what changing the injector entails. The video also describes how to adjust the overhead and set the Injector Height. owmg1xawa8trws6fszzh6xozmjtynoc9hylqhbg2khafkeq3hw65jo